Bulk Oil Storage Filtration and Dispensing Systems

Introduction

Minimac Systems designs advanced, contamination-free bulk oil storage, filtration, and dispensing systems that keep lubricants clean, extend their service life, and improve equipment reliability. Fresh lubricants are received directly from tankers or barrels and transferred into centralized bulk storage tanks under controlled conditions to maintain purity. They are then supplied to assembly line stations through a closed transfer process, ensuring zero contamination. Our superclean filtration technology meets strict NAS 1638 and ISO 4406 cleanliness standards, protecting critical components from premature wear. With QR-based selection and metered dispensing, the right lubricant is always delivered with accuracy into HEMM (Heavy Earth Moving Machinery) and Construction Equipment (CE) tanks, eliminating the risk of misapplication.

Every system is equipped with PLC and IIoT integration for real-time visibility, enabling complete control of the lubricant supply chain for both internal teams and external stakeholders. For specialized requirements, we provide hydraulic testing and flushing stands to meet demanding pressure, flow, and cleanliness benchmarks. Optional enhancements include real-time particle counters for continuous monitoring, the LVDH Trix machine for advanced dehydration, and custom-built oil storage tanks designed to match operational needs. With Minimac Systems, industries gain a fully engineered lubricant management solution that reduces downtime, improves operational efficiency, and ensures compliance with the world's most demanding cleanliness standards.

What Does an Oil Filtration System of 100 LPM Mean?

Oil Filtration stands for Oil Filtration Systems Handling, a technology designed to remove moisture, dissolved gases, and particulate contamination from oils. We also provide an oil recycling process with automation, customized as per customer requirements.

Customized 100 LPM" refers to the flow rate of 100 liters per minute, making it ideal for handling large volumes of oil efficiently while maintaining desired cleanliness.

The Oil Filtration Systems 100 LPM model is specifically made for high-demand industrial applications where quick, reliable oil purification is needed, and we provide it according to the specific requirements.

Features of the Customized Oil Filtration System

• Multi-Stage Filtration: Integrated particulate removal stages ensuring NAS and ISO cleanliness levels. Minimac also provides 3-stage and 2-stage filtration processes as per automation requirements.
• Customizable Filtration Range: Filtration from 25 micron down to 1 micron, tailored to customer requirements. With advanced automation technology, NAS cleanliness levels can be maintained from 10 to 5.
• Low-Vacuum Dehydration Technology: Efficient removal of free, emulsified, and dissolved water without damaging oil properties.
• PLC/SCADA Automation: User-friendly touch-screen operation with data logging, alerts, and remote monitoring.
• Built-in Particle Counter: Real-time cleanliness tracking with automatic system responses.
• NAS and TAN Value Monitoring: Continuous monitoring of oil cleanliness and acidity (Total Acid Number) for proactive maintenance.
• Closed-Loop Dispensing: Prevents ingress of airborne contaminants during oil transfer, with final-stage moisture removal to ensure optimal oil quality & maintain oil parameters as per requirements.

Applications Across Industries

The Oil Filtration of the 100 LPM system is used across a variety of industries where oil cleanliness is mission-critical:

• Power Generation Plants
• Steel and Cement Plants
• Mining and Earthmoving
• Oil & Gas and Petrochemical
• Marine and Offshore Applications
• Aerospace Ground Operations
• OEM - Original Equipment Manufacturer

Types of Oil That Can Be Cleaned

Our oil filtration system is versatile and capable of handling a wide range of industrial oils, including:

• Turbine Oils
• Transformer Oils
• Hydraulic Oils
• Gear Oils
• Compressor Oils
• Synthetic Lubricants
• Heat Transfer Oils

Benefits of the Advanced & Customized Oil Filtration System

• Extends Oil Life: Significantly delays oil replacement cycles by removing contaminants.
• Protects Equipment: Clean oil reduces wear and tear, enhancing machine life and efficiency.
• Reduces Maintenance Costs: Less frequent oil changes and fewer component failures.
• Improves Operational Efficiency: Quick, automated, and high-volume oil handling.
• Ensures Regulatory Compliance: Meets international oil cleanliness standards (ISO, NAS)
• Supports Sustainable Operations: Promotes recycling and reuse of oils, minimizing environmental impact.

Key Considerations When Choosing Customized Oil Filtration (100 LPM)

• Oil Type Compatibility: Ensure the system is compatible with the oils used in your operations.
• Flow Rate Requirements: 100 LPM is ideal for medium to large-scale applications. Verify alignment with your volume needs.
• Space Availability: Compact vertical skid design, but site layout must allow installation and maintenance access.
• Monitoring Needs: Integrated particle counter and automation available; consider if remote monitoring is needed.
• Customization Options: Tank size, filtration stages, and automation level can be tailored per application.

Conclusion

Minimac Systems' Bulk Oil Storage Filtration and Dispensing System (Customized 100 LPM) is a complete solution for industries that demand the highest oil purity standards. Designed with modern low-vacuum dehydration technology, real-time monitoring, and solid automation, it not only ensures superior oil quality but also improves operational effectiveness, machinery reliability, and sustainability. Minimac offers fully customized solutions based on our clients' specific needs, including specific tank configurations when required.

Trust Minimac for customized, intelligent, and high-performance oil management solutions. Ready to revolutionize your oil storage and handling? Connect with us today for a customized consultation!