Introduction:

Making machines perform at their best and live a longer life in today's competitive industrial scenario is so important. The MLC-TRX Series of FRF Conditioning Systems was the result of a design by Minimac Systems.

These advanced systems are a cost-effective means to increase equipment reliability and extend lubricant life.

Here, we take a closer look at what oil purification systems do and how they work:

This is based on TAN reduction via ion exchange and nitrogen blanketing.

Minimac FRF Conditioning System is a four-stage conditioner equipment and is designed for artificial fluids such as fire-resistant fluid, electro-hydraulic oil, etc. and other lubricants and hydraulic fluids.

This system is used to prevent 3 types of contamination on lubricating oil and hydraulic systems:


  1. Moisture Contamination
  2. Solid Contamination
  3. Acid Contamination

The system efficiently lowers the thus-increased levels of total acid number TAN to acceptable limits while controlling solid contaminants and water contamination in the oil.

The system includes a nitrogen blanketing system for preventing the entry of contaminants in the oil from the tank header space.

Introduction of this technology reduces the possibility of moisture ingress in lube oil and hydraulic system tanks and simultaneously helps in reducing it if it rises due to some reasons.

  1. Environmental variables include moisture, rain, and washing/cleaning.
  2. Leaks in the system are a result of seal malfunctions and leaking components.
  3. Water-based production processes may have contamination issues.
  4. Neglecting routine inspections tends to cause negligence in such a specific situation.

The problem stemmed from tainted oil and poor storage.

To keep oil moisture contamination in check, these machines should be run continuously, 24 hours per day.

The above-mentioned product is GreenPro certified. GreenPro is a Type–1 Ecolabel which is accredited by the Global Ecolabelling Network.

Certified for sustainability, this product proudly carries the prestigious GreenPro Certification [GPMSP338002], ensuring eco-friendly excellence.


What is meant by the MLC-TRX Series?

The MLC-TRX Series is the cutting edge in fluid conditioning. They are built to clean and condition oil as well as other fluids and keep them free of particles while meeting or exceeding operational standards. This product line features advanced technology and rugged construction to satisfy the latest industrial lubrication requirements.


Why Do We Need FRF Conditioning Systems?

Control Machine Breakdown: Dirty fluid may accelerate the wear and tear of the equipment and cause it to fail unexpectedly.

Prolong Fluid Life: Clean fluids last longer, decreasing oil change frequency and resulting in lower operating costs.

Enhance productivity: Due to smooth running, the efficiency of the machine increases, resulting in an overall increase.

Environmental: Effective control of the fluid waste and spill mitigates the effect on the environment, allowing the industries to comply with environmental regulations.

What Types of Oil Can It Clean

Minimac Systems’ FRF Conditioning System is capable of removing a wide range of oils.

Oil has entered the steam/water control electronic system of the turbine.

  • Lube oil
  • Hydraulic oil
  • Gear Oil

Applications Across Industries:

  • Power stations: coal, hydro, gas, nuclear, wind, and biomass.
  • Steel & rolling mills
  • Cement mills & RMCs
  • Non-ferrous mineral plants – Al/Zn/Pb etc.
  • Coal & metal mines
  • Pulp & paper plants
  • Automobile manufacturing
  • Pressing, stamping, forging & foundry

Benefits of FRF Conditioning Systems:

  • TAN value ≤ 0.15 mgKOH/gm.
  • Solid contaminants ≤ NAS 5.
  • Moisture impurities < 500 ppm.
  • The other residues fall well within core values.
  • Filtration Capacity—NAS 4-5
  • Capable of removing 300 PPM moisture.
  • Separated moisture- 100% Water in oil is removed in dissolved, emulsified, or free form.
  • Extended bearing lifetime with moisture- and debris-free oil
  • Avoid pump failures caused by the deletion of micronic particles.
  • Avoid sticking and plugging valve failures caused by the scraping action of the sticky sludges.
  • Stops the oxidation of oil by removing the sticky tar.
  • Preserve better oil life by ensuring good viscosity, TBN, Flashpoint, Additives level, etc.
  • TAN Withdrawal capacity < 0.15 mg KOH/gm.
  • Viscosity range 0-100 CST; High viscosity model is to be ordered.

Key Consideration

When selecting an FRF Conditioning System, keep the following considerations in mind:

Fluid Type:Make sure the system supports the type of fluids used in your operation.

Filtration Needs: Applications may dictate the desired level of filtration.

Working Environment: Compare the temperature and pollution of the workplace and the system usage context.

Maintenance Requirements: Consider the necessary maintenance required and verify that your team can successfully manage it.

Cost: Initial cost is one part of the equation; the other is the cost/benefit of lower maintenance and greater longevity.


Conclusion:

FRF Conditioning Systems from Minimac Systems: Minimac Systems MLC-TRX Series - Keeping Clean for the most demanding needs and wide applications FEATURES Provides efficient solution by way of utilization and maintainability Advanced technology This FRF System is a Technologically driven and also cost effective proposition for efficient solution to maintain high purity and also effectiveness of industrial oils & fluids XPFR SERIES - FLUSHING E As a part of extending the same approach to new levels, Minimac Systems has indeed offers various design of Engineered to high-performance Inline offline flush (described as XPFR- Flushing ) systems for high-performance needs to ensure purity levels of the oils. It is a must-have in the hands of all the production units that want to improve their work performance and bring down costs, as the need of the demand, so it is not confined to because of its robust parameters. Current industries right now can be using these facilities to keep their machines up and running sustainably (i.e., for them to work up to ripe old age) for investors to have a profit in the long term.


FAQs:


A: It can eliminate particles with a size as small as one micron and efficiently dehydrate free water and dissolved water from oil.

A: Yes, this MLC-TRX system can be used for other oils such as gear oil, lube oil, hydraulic oil, turbine oil, diesel engine oil, transformer oil, bio-diesels, etc.

A: Maintenance frequency is dependent on the operational environment and water pollution levels. To make it easier for users, the system was designed to require minimal maintenance with user-friendly interfaces that allow easy monitoring.

A: Right, the MLC-TRX Series is fully automatic; it operates on its own with very little human involvement.

A: To ensure no waste of fluids, the hazards of oil spills are reduced, combined with compliance with environmental legislation through preserving clear fluids only and ensuring no disposal of liquids.